The Induction Furnace Template/Shaper is considered a specialized and strategic piece of equipment in the refractory lining process and plays a crucial role in the precise and uniform shaping of the internal furnace wall. Jahan Sanat Kermanshah Company, relying on technical knowledge, industrial design standards, and operational experience in melting units, carries out the high-precision manufacturing of these shapers based on the furnace blueprint, volumetric capacity, and type of refractory materials.
Main Functions and Objectives of the Template/Shaper:
1.Definition of the Precise Geometry and Dimensions of the Internal Wall of the Melting Furnace and also the Molten Metal Transfer Ladles:
The Template/Shaper, serving as the base geometric mold, shapes the internal space of the refractory lining conically to be suitable for the melting and discharge operation.
2.Engineering Control of Refractory Thickness:
The refractory wall thickness, which is a vital factor in operational safety, heat transfer performance, and increasing the useful furnace lifespan, is precisely adjusted and stabilized using the template/shaper.
3.Stabilization and Support During Execution:
During the ramming or pouring of refractory materials, the template plays the role of a support and retainer, preventing potential deformation, slumping, or collapse of the mass.
Technical Specifications and Design of the Template
- ✓Material: Steel sheet with high formability (malleability/ductility).
- ✓✓Geometric Shape: Cylindrical or conical with a calculated slope/taper to facilitate separation and ensure the initial form stability under thermal conditions and mechanical pressures.
- ✓Dimensional Accuracy: Design and manufacturing are performed with high precision commensurate with the working conditions. To ensure the ability to maintain stability under melting and molten metal transfer conditions for repeated cycles.
Jahan Sanat Kermanshah Company, by principled execution of this process, has resulted in increased refractory lifespan, improved furnace thermal efficiency, reduced maintenance downtime, and enhanced operational safety level at the Bisotun Steel Melting Unit.
